Projects
Biomedical Manufacturing Revolutionalized
A prominent multi-billion-dollar Molecular Diagnostics company in the San Francisco Bay Area sought to improve their manufacturing efficiency, cycle times, and product quality. They aimed to achieve this by implementing Industry 4.0 practices and integrating Machine Learning (ML) solutions.
Our Approach
We formed a dedicated team consisting of four offshore experts who collaborated to deliver a comprehensive solution
Data Lake
A Centralized data lake is established which aggregates machine data for informed Decision-Making
Mobile/Web App
Delivered a Custom Mobile app with instant alerts using real-time data. A web app with dashboards for insights
ML Integration
Custom Mobile app offers instant alerts, proactive actions using real-time production data
Outcome
- Enhanced Response to Manufacturing Issues – Over 50% improvement in response time to manufacturing issues due to real-time visibility
- Reduced Quality-Related Losses – 3% reduction in quality-related losses achieved through weld quality prediction using ML
- Increased Operational Uptime – 35% decrease in unscheduled maintenance for the ultrasonic welder, resulting in increased operational up time.
- Faster Process Development – Faster process development facilitated by variability analysis and correlation models generated through ML.